Advanced Planning and Scheduling

ERP software for manufacturing and distribution

OptiPro Manufacturing’s Advanced Planning & Scheduling simplifies and enhances the orchestration of your manufacturing processes through robust planning and scheduling capabilities

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Why Choose OptiPro Manufacturing’s Advanced Planning & Scheduling Software?

OptiPro Manufacturing’s Advanced Planning and Scheduling (APS) is seamlessly integrated within its manufacturing solution to maximize your production processes and keep them flowing smoothly. OptiPro Manufacturing’s APS helps manufacturers balance demand, capacity, and constraints to generate achievable production schedules.

OptiPro Manufacturing’s APS enables manufacturers to:
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We are not as efficient as we can be, and people have to do more searching and physical leg work to check for a part or if we missed it. With OptiPro Manufacturing, we will benefit from better process and project management and having everything in one system to better schedule shop technicians and improve deliveries, planning, and execution.
– Eric Kirkman, Vice President and General Manager, MMCI Automation
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Production Challenges Manufacturers Face that a Good Planning and Scheduling Tool Helps Solve

Why Should You Invest in OptiPro Manufacturing’s Advanced Planning & Scheduling?

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OptiPro Manufacturing’s Advanced Planning & Scheduling Benefits

Gain an Immediate Return on Investment

Savings and efficiencies generated by OptiPro Manufacturing’s APS allow you to recover your investment in a matter of months in most cases

Improve Planning and Scheduling Accuracy

Schedule quickly and accurately to minimize downtime and increase efficiency

Boost Productivity

25% improvement in plant productivity by minimizing setup, balancing loads, pegging of components and material, and optimizing your production plan

Reduce Inventory and Man-Hour Costs

Up to 50% reduction in raw material and WIP stock by optimizing and synchronizing inventory purchases with your production plan

Improve Overall Equipment Effectiveness and Reduce Machine Downtime

Take all resources, including machines, into account to improve equipment usage and minimize resource downtime

Increase Visibility

Fast scheduling with an interactive and graphical planning board, for visibility across the organization

Improve On-time Deliveries and Customer Service

80% improvement in on-time deliveries with accurate scheduling for greater customer satisfaction

Make Better Tactical and Strategic Decisions

Use decision tools for better short-term tactical planning with a few weeks planning horizon and detailed sequencing and scheduling, and long-term strategic planning covering months and years

OptiPro Manufacturing’s Advanced Planning & Scheduling Brings Industry 4.0 Capabilities to Small and Midsize Manufacturers

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Advanced planning & scheduling brings industry 4.0 capabilities to small and midsize manufacturers
For manufacturers small and large, digitalization is changing everything. Manufacturers of all sizes are needing to react more quickly and intelligently to unforeseen changes, such as supply change disruptions, changes in lead times, and ever-changing customer demands.
OptiPro Manufacturing’s Advanced Planning and Scheduling is specifically designed to meet this need for small and midsize manufacturers with entry-level Industry 4.0 capabilities:

How OptiPro Manufacturing’s Advanced Planning & Scheduling Works for You

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Model Your Manufacturing Environment

On the demand side, the solution considers forecasts, long-term orders, and overall demand planning. On the capacity side, it takes into account the availability of resources (machines, labor, tooling, materials, and more) and additional constraints to ensure an accurate model of your environment.

Plan in Various Time Horizons with Finite or Infinite Capacity

Planning can be executed in finite or infinite capacity mode and planning time periods can be days, weeks, months, or a combination of all three. Detailed production schedule information can be sent back to the production plan.

Schedule Digitally with Multiple or No Constraints and Defined Objectives

Simply click and drag, and the production of a particular item can be moved from one planning period to another. Manually interact with the schedule to make changes, save, and digitally push updates to your whole production schedule. Define schedule optimization rules to deal with problems such as minimizing changeover times and preferred sequencing.

Generate the Best Achievable Production Schedule for Your Needs

Taking your business objectives, forecasts, demand, and capacity constraints into account, the solution determines what and how much to make, where and when to make it, and exactly what materials and resources are required to achieve your optimized and achievable production schedule.

Support Tactical and Strategic Decision-Making

The solution is designed to support decision making about the feasibility and affects to your production as well as major production capacity decisions. It also provides decision-making support for overtime, order prioritization, split production batches, due date negotiation, and order processing.

OptiPro Manufacturing’s Advanced Planning & Scheduling Functionality

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Bill of Materials (BOM)*

Master Production Scheduling (MPS)

Work with projected and actual supply chain demand to create production, purchasing, and inventory schedules.
Work Centers

Finite and Rough Cut Capacity Planning

Define total operational capacity based on machines, materials, tooling, and resources available.
production move orders solutions

Material Requirements Planning (MRP)

Automate purchasing and production to ensure inventory levels are optimized and available when needed.

Demand Forecasting

Forecast inventory demand by sales order, historical sales patterns or to meet minimum stock requirements.
material resources and labor management

Operational Capacity

Working backwards, planning engine automatically calculates materials, resources, and capacity needed to complete each step.
monitor production performance

Global Planning

Planning engine identifies demand for multi-plant entities, consolidating orders for more efficient procurement.
production orders management

BOM Level Planning

Explode the planning Bill of Materials (BOM) and calculate the production plan for lower-level items in the same way.
Engineering Change Orders

Interactive Scheduling / Scheduling Workbench

Visualize and interact with your production schedule. Click and drag to move production orders and update production schedules automatically.
Engineering Change Orders

‘What if’ Simulations

Simulate and evaluate multiple ‘what if’ scenarios, impact analysis, and capable-to-promise to support your daily activities.
production orders management

Make-to-Order Planning

Quickly assess the affects of future demand changes and if it’s possible to meet new requirements when a change in demand, quantity, or delivery date occurs.
Engineering Change Orders

Make-to-Stock Planning

Generate an accurate and achievable schedule considering rough cut capacity, target days of stock cover, min and max re-order quantities, and more.
Engineering Change Orders

Advanced Constraint Modeling

Model various resource constraints including primary, secondary, materials, resources, tooling, labor, and machines.
production orders management

Advanced Material Handling

Implement custom rules about how materials are consumed to ensure sub-assemblies and raw materials are used according to business rules.
Engineering Change Orders

Advanced Schedule Optimization

Define schedule optimization rules to deal with problems such as minimizing changeover times, WIP, and stock levels.
Engineering Change Orders

Order Based Multi-Constraint Scheduling

Create order-based schedules and apply a ranking or weighting to prioritize orders based on resources available and additional constraints.
production orders management

Comprehensive Traceability

Trace and manage changes, costs, delays, and more.
Engineering Change Orders

Flexible and Customizable

Configure your planning and scheduling engine to your needs with one of the most customizable solutions on the market.
Engineering Change Orders

Preconfigured Reports and Alerts

Run quickly and intelligently with best practice reports and alerts already configured out-of-the-box.
production orders management

Forecast Consumption

Choose a to consume or not consume forecast, and you may choose to consume forward, backward, first forward and then backward, and finally backward and then forward.
Engineering Change Orders

Rescheduling

This function will suggest you push out or cancel unutilized production orders/purchase orders.
Engineering Change Orders

Pegging

Pegs current supplies to current demands respecting applicable rescheduling rules (Pegging Window) and derives the balance demands that need to be fulfilled.
production orders management

Supply Manipulation Rules

The APS engine generates supply recommendations after performing demand shortfall aggregation based on quantity manipulation rules (Minimum Order Quantity, Order Multiplier, Default lot size on routing) defined at the item level.
Engineering Change Orders

Dashboard

The dashboard allows you to view the last plan run output, exceptions, view pegging information, view RCCP, and view and release recommendations.

OptiPro Manufacturing’s Advanced Planning & Scheduling Data Sheet

Learn more about how OptiPro Manufacturing’s Advanced Planning & Scheduling software helps you digitally orchestrate your manufacturing processes to keep production flowing as smoothly as possible.
Advance planning
ERP Selection Free Guide

A Roadmap for ERP Selection in Today’s Digital World

Download our free advisory guide with the six things you should consider on your journey to selecting a new ERP solution in today’s digital world.

How to Know if You Need Advanced Planning & Scheduling Software

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If questions like these are keeping you awake at night, you will likely benefit from OptiPro Manufacturing’s Advanced Planning & Scheduling software

See how OptiPro Manufacturing meets your unique manufacturing needs

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